
CARBON
Our rims are manufactured in Taiwan a mecca of carbon manufacturing, using T700 Japanese high modulus carbon fiber to produce a stiff and durable finish, employing multiple
angled layers of UDF (Uni Directional Fiber) to create a stiff rim core. The
outer layers are composed of angled 3k weave, which has a slightly lower
stiffness/weight ratio than UDF (Uni Directional Fiber) but makes up for it by
giving the rim a bombproof shell.
In addition the rims are moulded in a one piece mould to the inner shape of the
rim utilising custom made inflated air bags. This creates an equal
pressure/compression on the entire inner surface, resulting in a void-less rim
with smooth inner walls, and a product that’s quieter, lighter and stronger.
BRAKING PERFORMANCE
One question we are often asked
regarding our full carbon clinchers is about braking performance. As with all
carbon wheels, the heat generated while braking during long and steep descents
has always been a challenge for the resin and carbon engineers designing the
wheels. One way of addressing this issue is by manufacturing rims using a
High-Temp Resin and heat curing at higher temperatures. This significantly
helps the rim cope with higher temperature thresholds when braking. On a long
descent, braking temperatures can reach 150 degrees Celsius (300 degrees F). Resins
not designed for high heat will reach their Tg (Tg
is the temperature at which the epoxy resin begins to deteriorate ) point well
below 150 degrees Celsius, resulting in rim failure. Some of the major brands
are only using resins heat cured at temperatures of 150°C (300°F) to 160°C
(325°F) with Lightweight using resins cured at 175°C (350°F). Obviously, the
higher the curing temperature the better.
Corecarbon's view has been to focus on High-Temp Resins with better heat curing
processes to produce rims with a greater heat threshold. So with this in mind,
Corecarbon rims are manufactured using High-Temp Resins pre-impregnated into
the carbon fibre, then heat cured at 180°C (356°F). In fact the whole rim is
cured at this temperature so it’s not just the braking surface that benefits;
performance is enhanced throughout, resulting in a more durable rim.
Brake pads also play a major role in reducing heat build up. Corecarbon ‘carbon
specific’ brake pads supplied with our rims have also been developed with high
temperature thresholds by using ceramic fibre compounds. Ceramic fibre is also
a high temperature insulator that will lower temperatures when high load
braking. They are specifically designed to complement our rims and we advise
you to only use Corecarbon carbon specific brake pads for best braking
performance.
TESTING
We are dedicated to producing quality
product with strict safety standards. Our wheelsets have been put through
hours of rigorous testing both on the road and in the lab. They’ve been
test ridden by cyclists representing all standards — pro, semi pro, weekend
warriors and the commuter — for thousands of kilometres. Consequently, all
wheelsets have exceeded Australian standards (classed as one of the toughest
product and safety tests in the world), while our 38mm and 58mm have also
passed UCI testing and are UCI approved.